Array Automatic Dipping Machine

LGTM-3968
Array Automatic Dipping Machine
Product Description
Application: for chips terminal dipping of passive components, for multiple terminals dipping.
Carrier: Array Thin Carrier Plate, ATCP
Chips specification: 0204 and above
Capacity: Depends on chips’ specification which will affect capacity.
  • Dipping cycle time: 30 sec (cycle time, involving loading and unloading time)
  • ATCP holes: 1030 holes/ pc
  • Capacity: 61,800 pcs (1030 pcs/plate×〔60sec÷(30 sec/cycle time×2 sides/pcs)〕×60min/hr=61,800
Q'ty : Inquiry

This machine is designed for array termination dipping in passive components such as capacitors and inductors. It operates in conjunction with peripheral equipment and an automatic loading/unloading cassette system. The process includes the following steps:

  • Chip Insertion: Chips are placed into ATCP (arrat thin carrier plate) to ensure stable clamping during the process.
  • Leveling: The components are adjusted to uniform protrusion, which improve termination consistency.
  • First-Side Dipping: A customized paste plate with grooves is used to apply paste on the component's terminal. Dipping parameters can be adjusted via the HMI system.
  • Drying: Hot air drying is applied to preliminarily dry the paste.
  • Transferring & Leveling: The component is transferred to another side of ATCP for the second-side dipping.
  • Second-Side Dipping: The paste is applied to the second side by using the same method as the first side.
  • Drying: Hot air drying is applied to preliminarily dry the paste.
  • Unloading: after finish dipping, Components are unloaded from ATCP and proceed to the subsequent process.

This equipment features high-precision positioning and uniform dipping, making it ideal for large-scale automated production, enhancing efficiency and product consistency.

  • ATCP hole position precision: ±0.015mm
  • Parallelism tolerance between dipping plate and ink tray:±0.01mm
  • Paste thickness precision:±0.015mm
  • Action precision:±0.001mm
  • Dimension: 2650 (L)*1200 (W)*2100 (H)mm
  • Weight: 1380KGS
  • Controller: PLC, HMI, Servo Motor…
  • Voltage: 220V(380V), customable
  • Electric current: 25(A)
  • Power consumption: 5.5(KW)
  • Frequency: 50/60Hz
  • Air Consumption: 32 (l/min)

Inserting M/C, Bottom Air Press, Level Air Press, Press Plate, Bottom Press Conversion, Paste Plate, TCP, Lord Plate, Transfer Plate, Unloading Plate and Storage Box.

Maximize your production line efficiency with Long Automatic's LGTM-3968 Array Automatic Dipping Machine. Engineered for precision and speed, this auto array dipping machine can handle up to 61,800 pieces per hour, making it an ideal choice for operations requiring fast and reliable terminal dipping. Its sophisticated design features an array thin carrier plate (ATCP) and accommodates chip specifications of 0204 and above.

The LGTM-3968 stands out with its impressive technical precision, including a dipping cycle time of just 30 seconds. Its advanced electric control system, equipped with PLC, HMI, and Servo Motor, ensures smooth operation and adaptability to various voltage requirements. With dimensions of 2650 (L) x 1200 (W) x 2100 (H) mm and a weight of 1380 kg, this machine is a robust addition to any production facility.

For more detailed specifications or to learn how the LGTM-3968 can integrate with your existing equipment, contact us now.
Product Introduction
For more details, please contact us.